Jelly Packing Machine
Jelly Packing Machine
A Jelly Packing Machine is a piece of packaging equipment that bottles various types of jelly. Its purpose is to protect the product from moisture, oxidation and other contaminants.
A. Folds are slack on the side of the package (ears). Solution: Check that the tuckers are centered and adjusted only wide enough to clear the ends of the package as they make the first tuck.
Ultrasonic Sealing
Unlike other forms of plastic welding, which require high-pressure, hot water, or chemicals, ultrasonic sealing creates a strong and clean seal using only sound energy. This technique is also environmentally friendly and helps manufacturers meet sustainability goals by reducing the use of adhesives and solvents. It also allows for higher production speeds without sacrificing quality.
This system is suitable for filling and sealing various types of tubes, such as aqueous drinks, oil and other liquids. It is easy to operate and does not require warm up time, which saves labor cost. It also does not produce excessive heat, which makes it safe for use in food processing. Additionally, it has a cam indexing system that positions the machine precisely for ten working stations.
The packaging machine 1 of the present invention comprises a horizontal seal portion forming portion 23 that is composed of an ultrasonic sealing device, for example, a horn that vibrates and an anvil arranged to face the horn. The horn generates a frequency that exceeds 20 kHz.
In addition to the horizontal seal portion forming portion 23, an assist roll 24 may be provided at an upstream position, so that the packaging film 10 is sandwiched between the horizontal seal portion forming portion 23 and the assist roll 24. The assist roll 24 is positioned so that the desired traveling speed of the packaging film 10 is achieved.
Bag Loading
Bag loading stations are designed to load products manually (or automatically) into bags and transfer them onto a conveyor for transport to another area. They are typically used to pack liquids, but they can also be used for granules, powders, and other solids. Bag loading stations can be configured for a variety of product sizes and packaging materials, including plastic, paper, or woven polypropylene bags.
The automatic bag forming filling sealing machine can be widely used in the industry of cream, suace, shower gel, shampoo, cosmetic jelly etc. It can achieve four processes, such as bag making, filling, side-sealing and strip cutting with one machine. It has the functions of high efficiency, low cost, and simple operation. The machine is small in size and light in weight, and can be easily assembled and dismantled. The machine can be equipped with a touch screen for operational control.
The machine has a metering device, which can choose different type of pumps according to the product characteristics and filling weight. The bag-filling system can be either piston pump, peristaltic tubing pump or mono pump. The bag sealing system can use hot air or a vacuum system. It can be equipped with a date printing device for easy identification of the produced products. The machine has a high packing speed, which can reach 100 bags/minute. All the equipment is made of stainless steel and can be cleaned thoroughly.
Filling
Jelly is a highly viscous product, so the packaging must be designed with this in mind. This includes making sure that the product is properly packaged and insulated to keep it fresh. The right packaging Jelly Packing Machine also helps to convey the brand image, and it can include information about the product, as well as a unique design.
The rotary jelly filling machine is a type of liquid packing equipment that can pump and fill a wide range of products, from cosmetic creams to thick sauces. It is designed to work in conjunction with other types of liquid packaging machinery, including capping machines and labelers. Using the appropriate equipment can help you boost production and meet your customer’s needs.
Suitable for packing various kinds of free-flowing liquid, like honey, tomato sauce, wine, water, milk, fruit juice, vinegar and other non-carbonated beverage in plastic (PET) or aluminum cans. It has a high efficiency, intelligent operation and stable performance. It adopts Japanese Omron programmable logic controller, Taiwan pneumatic control components and intelligent digital display temperature control system. It can realize the whole process of bag making, metering, filling, sealing, cutting and heating and date printing on one machine without any part changes.
Adopting photoelectric tracking system, can accurately position the pouch film to avoid misalignment. This is an ideal jelly packaging machine for the food industry. It has a compact structure, made of thick stainless steel material and with reasonable design. It is easy to operate and maintain.
Dosing
The CS machine produces single-dose sachets heat-sealed on 3 sides. This type of packaging is ideal for granular products (sugar, salt, pepper, ground spices, soluble food and pharmaceutical mixtures and solutions, etc.), as well as liquid or cream cosmetics, including perfumes, lotions, shampoo, balsam and mud packs. The machine also offers a complete range of options to adapt to the specific characteristics of your product and production conditions.
The machine is equipped with a dosing system that can be programmed to accommodate varying products and container sizes. This system uses a piston dosing principle, which is suitable for a wide range of applications and ensures accurate doses. It also offers an extremely high output rate, allowing you to achieve greater efficiency in your production processes.
This machine can produce a variety of different types of jelly candy, including the popular jelly stick. It can be used to produce gelatin, pectin and starch based products, as well as aerated gel-like syrup. The line consists of a jelly cooking system, FCA(flavor, color and acid) dosing and mixing system and a multi-purpose depositor.
The machine automatically completes all the operations required for a bag: sachet forming-product dosing – sealing and cutting – coding (optional) – aerated gel-making-boiling and cooling-depositing. Its stainless steel contact parts and machine outer shell ensure optimum safety and a clean environment for your product. The machine is easy to use, and the intelligent PLC control system maximizes the machine’s function and reliability.
Blister Sealing
Blister seals are an excellent choice for high-value products, especially those that need to be displayed in a way that is secure. This form of packaging prevents retail theft and provides a Jelly Packing Machine clear view of the contents to potential customers. It also discourages tampering, since it is difficult to open without a pair of scissors or a knife.
To make a blister pack, the product is sandwiched between two thermoformed plastic sheets, then air in the middle of the package is vacuumed to give it shape. Prints, such as a barcode or batch number, can be applied to the lidding structure prior to sealing, using flexographic printing. This is done to promote the product and attract the attention of consumers.
After the printed structure is attached, the forming film and the lidding are sealed together at the blister sealing station. The resulting bonded blister packs are then transferred to the trimming and flagging station where they are cut into individual units. A visual inspector or a vision system identifies any defective packages and flags them for rejection at the end of the line.
When it comes to choosing a blister packing machine, you have many options. The type of product, size, and shape will define the type of machine you need. For example, a face-seal blister packaging machine is suitable for a wide range of products, including juice, butter, jam, cheese, and more. A clamshell blister packaging machine, on the other hand, is ideal for heavy goods, such as epoxy putty sticks. This style of packaging includes a hinged lid that resembles a clamshell and is designed to stand upright on store shelves.
Labeling
Labeling is an important aspect of packaging, as it communicates product information to consumers. It includes essential information like the product description, ingredients, quality, MRP, taxes, etc. It is also used to promote the product and stimulate sales at retail outlets. It is also a legal requirement to provide appropriate warnings in case of hazardous products.
Labels can be used to identify products, and they can even be printed in different languages to cater to a wide range of customers. They can include attractive illustrations or textual communication messages that are in sync with marketing strategies and brand guidelines. In addition to this, they can also serve as a medium to publicize discounts and offers.
Jelly Packing Machines are designed to process a variety of materials, including jelly. The machinery can package a variety of sizes and shapes, and it is easy to use and maintain. It is capable of producing large volumes of products at high speeds, making it a great option for large companies and factories.
Jelly packing machines have many benefits, including their ability to increase production efficiency and reduce waste. These machines can help businesses save time and money, and they also ensure the safety of the product. Moreover, they can be used to make different kinds of pouches, such as the resealable and heat-sealing types. This allows businesses to produce a wider range of different products and attract more customers.